The terminal program used to
communicate with the board is TERATERM PRO which can easily be downloaded
from the internet free of charge.
Vibration
Measurement Set-Up
The proposed measurement set-up
can be used to accurately measure vibration levels in a wide range
of applications. The upper limit of the acceleration level that could
be measured by this set-up is 1g(1g=9.807 m/sn2). A built-in conditioning
amplifier (B&K 2626) has been used for the amplification and filter
purposes of the unwanted noise signals in the measurements. The software
has been developed with C programming language.
Elements
Used in the Construction of the Measurement Set-Up
• B&K Power Supply
Type 2805
• B&K Conditioning
Amplifier Type 2626
• B&K Accelerometer
Calibrator Type 4291
• B&K Accelerometer
4370 (Transducer with the sensitivity of 83.3 mV/g*) (*g=9.807 m/sn2)
• Precision Rectifier Circuit
• Micro-controller PIC16F877
• 3 4511 BCD to 7 Segment
Decoder Ics
• 3 7 Segment Displays
FLOWCHART
FOR THE GENERAL PROCEDURE
1.) The accelerometer signals
are fed into a built-in amplifier and filter circuit which gives an
AC output with peak amplitude of 1V/g (g=9.807 m/sn2)
2.) The main controller element
in this project is the micro-controller (PIC16F877) which acquires
and processes the electrical vibration signals. In order PIC to receive
the voltage which has been produced by the accelerometer, the AC output
of the amplifier circuit must be rectified and by the use of a simple
RC filter the signal must be converted into a DC signal of approximately
the same amplitude. A precision rectifier circuit has been used for
this purpose. The schematics and explanation of this rectifier is
given below.
The circuit
shown above performs full-wave rectification on the input signal,
as shown. If you wish the final output to be positive instead of negative,
simply reverse the two diodes in the half-wave rectifier section.
The full-wave rectifier depends
on the fact that both the half-wave rectifier and the summing amplifier
are precision circuits. It operates by producing an inverted half-wave-rectified
signal and then adding that signal at double amplitude to the original
signal in the summing amplifier. The result is a reversal of the selected
polarity of the input signal.
The resistor values shown are
reasonable; the resistors themselves must be of high precision in
order to keep the rectification process accurate. If for some reason
you must build such a circuit with a different set of resistance values,
you must maintain the indicated 2:1 resistance ratio, and you must
still use precision resistors in order to obtain accurate results.
3.) The DC output of the rectifier
and filter circuit is fed into the analog input of the micro-controller.
The built-in analog to digital converter of PIC 16F877 has been used
for this purpose. The analog voltage levels are converted into digital
numbers so as to be processed by the software inside the PIC.
4.) The software performs the
necessary arithmetic operations taking the sensitivity of the accelerometer
into account to achieve the true vibration levels. The peak vibration
amplitude that could be measured with the proposed set-up is 9.807
m/sn2 (1g). The results of the acceleration measurements are displayed
on 3 7 segment displays. By using the built-in USART of the micro-controller.
The vibration levels are also monitored via a PC screen.
Schematics
of the Project: project.bmp
